Materials for Additive Manufacturing

Explore the advanced alloys qualified for the Velo3D Sapphire® system. Each material below has been thoroughly tested to ensure reliable performance from first print to full-scale production.

Qualified Materials

Explore the advanced alloys qualified for the Velo3D Sapphire® system. Each material below has been thoroughly tested to ensure reliable performance from first print to full-scale production.

Aheadd CP1

Aluminum-Iron-Zirconium
Description

High strength and ductility with excellent thermal and electrical conductivity for demanding applications.

Applications

Heat transfer in motorsport, Defense, Aerospace

Aluminum F357

Aluminum-Silicon Alloy
Description

Lightweight, corrosion resistant, and highly dynamic load-bearing material with excellent castability.

Applications

Heat transfer in defense, Automotive

CuNi30

Copper-Nickel Alloy
Description

Maintains stable mechanical and thermal properties across cryogenic to ~400°C temperatures.

Applications

Marine and industrial components

GRCop-42

Copper-Chromium-Niobium Alloy
Description

Developed by NASA with excellent creep resistance and low cycle fatigue life for extreme thermal applications.

Applications

Rocket engine components

Hastelloy C-22

Nickel-Chromium-Molybdenum-Tungsten
Description

Resistant to seawater corrosion with excellent weldability, providing versatile performance in harsh chemical environments.

Applications

Flue-gas scrubbers, Nuclear reprocessing, Sour gas handling

Hastelloy X

Nickel-Chromium-Iron-Molybdenum
Description

Outstanding oxidation resistance up to 2200° F (1200° C) with excellent high-temperature strength.

Applications

Gas turbines, Transition ducts, Combustor cans, Afterburners

Haynes 214

Nickel-Chromium-Aluminum-Iron
Description

Outstanding oxidation resistance to 2300° F (1260° C) with excellent carburization and chlorine-bearing environment performance.

Applications

Turbo-machinery in rocket engines

Haynes 282

Gamma-Prime Strengthened Superalloy
Description

Unique combination of creep strength, thermal stability, and weldability not available in other superalloys.

Applications

Gas turbine parts, Power/process industry

Inconel 625

Nickel-Based Superalloy
Description

Remarkable protection against corrosion and oxidation in demanding environments with high fatigue strength.

Applications

Nuclear energy, Marine applications

Inconel 718

Precipitation-Hardenable Nickel-Based Alloy
Description

Exceptional rupture strength at temperatures up to 1290° F (700° C) with excellent corrosion resistance and weldability.

Applications

Aerospace, Defense, Chemical industries

M300 Steel

Ultra-Low Carbon Alloy
Description

Very high strength and hardness properties derived from intermetallic compounds, ideal for tooling applications.

Applications

Tooling (HPDC inserts, injection molding)

Scalmalloy

Scandium-Aluminum-Magnesium Alloy
Description

The only AM alloy which substitutes for high strength 7000-series aluminum with excellent fatigue properties.

Applications

Safety-critical lightweight parts

Stainless 415

Chromium-Nickel Stainless Steel
Description

High mechanical properties due to concentration of molybdenum and nickel, with excellent corrosion resistance.

Applications

Mechanically stressed components in wet corrosive environments

Ti-6Al-4V

Alpha-Beta Titanium Alloy
Description

Characterized by its exceptional strength-to-mass ratio and corrosion resistance across a wide temperature range.

Applications

Jet engines, Gas turbines, Pressure vessels, Biomechanical components

Custom Material Development

Need a material not listed here? Velo3D works with customers to qualify new materials for specific applications. Our engineering team can help develop custom parameters for your unique requirements.

  • Customized parameter development for your specific application
  • Extensive testing and validation processes
  • Collaborative approach with your engineering team

Laser and Optics Fidelity

1

Initial Assessment

Evaluation of material properties and application requirements

2

Parameter Development

Creation of custom print parameters for optimal results

3

Testing & Validation

Comprehensive testing to ensure material performance

4

Production Implementation

Full integration into your manufacturing workflow

It can be a challenge to produce repeatable results across different metal 3D printers — even when they re the same model of printer - however, VeloD's solution can consistently produce parts within spec across any of its printers, which provides huge benefits for companies looking to scale production of their parts

Ready to Explore Material Options?

Our team of material experts is ready to help you select the right material for your application or develop custom parameters for your specific needs.